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Shutdown Jobs for Process Plants

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Service We Provide

Shutdown Jobs for Process Plants

Expert in shutdown services for process plants, including comprehensive maintenance, repair, and overhauling of piping systems, heat exchangers, columns, reactors, and other equipment. We ensure efficient and reliable plant operations during planned and unplanned shutdowns.

* Heat Exchanger:
1. Opening, cleaning (using methods like roding and brushing).
2. Hydroblasting.
3. Hydro testing to ensure integrity.

* Column:
1. Opening manways.
2. Tray removal and re-fixing.
3. Testing of components like Pall Rings, Rasching Rings, and Saddles.
4. Hydro test.

Piping

  1. Routine Inspection and Maintenance:
      1. Regularly inspect piping systems for wear, corrosion, leaks, etc.
      2. Perform preventive maintenance (cleaning, lubrication, tightening).
  2. Repairs and Replacements:
        1. Repair damaged pipes, valves, and fittings.
        2. Replace worn-out components (gaskets, seals, flanges).
  3. Corrosion Protection:
          1. Apply coatings or linings to prevent corrosion.
          2. Monitor and address corrosion hotspots.
  4.  Valve Maintenance:
    1. Overhaul and test various valve types.
    2. Replace valve components as required.
  5. Pipe Insulation and Heat Tracing:
      1. Ensure proper insulation.
      2. Check heat tracing systems to prevent temperature issues.
  6.  Emergency Repairs:
      1. Respond to leaks or ruptures promptly.
      2. Isolate affected sections and make repairs.
  7. Supports and Hangers:
        1. Inspect and maintain pipe supports.
        2. Adjust or replace supports as needed.
  8. Flushing and Cleaning:
    1. Flush pipelines to remove debris.
    2. Clean strainers and filters.

Vessels/Sphere

  • Opening.
  • Scaffolding.
  • Cleaning.
  • Removal of internals.
  • Hydro testing according to SMPV requirements.

Reactor

  • Opening.
  • Cleaning.
  • Loading and unloading various catalyst types.
  • Pressure testing.

Heater/Furnaces

  • Opening man doors.
  • Internal scaffolding.
  • Burner overhauling.
  • External tube cleaning.
  • Replacement of hanger supports and tubes.
  • Maintenance of air preheaters (APH).

 Valves:

    • Removal and refixing of all types of valves.
    • Overhauling as needed.

Pumps:

    • Repairing and overhauling various pump types.

Compressor:

  • Overhauling.
  • Erection and alignment of compressors and motors.

Cooling Tower:

    • Replacement of fan and gearbox assembly.

Maintenance Services:

    • Undertaking planned and unplanned plant shutdown maintenance assignments.
    • Erection of various types of equipment.
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